PVC RFID Prelam Inlay – High-Quality Semi-Finished Product for Smart Card Manufacturing

PVC RFID Prelam Inlay, also known as Inlay Sheet or RFID Prelam, is a key component in smart card manufacturing. It consists of an embedded antenna, chip, and multiple layers of PVC, pre-laminated for further processing such as lamination and printing. These inlays support LF (125KHz), HF (13.56MHz), and UHF (860-960MHz), making them ideal for access control, membership cards, transportation, and payment applications.

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RFID PRELAM single

📊 Technical Specifications

Feature Details
Material
PVC, Transparent PVC, PET, or Customizable
Size
A4 (210 x 297 mm), A3 (297 x 420 mm), 310 x 468 mm, 520 x 420 mm, or Customizable
Thickness
HF: 0.45mm, 0.5mm (as thin as 0.3mm); LF: 0.6mm (as thin as 0.5mm); UHF: 0.5mm, 0.6mm
Layout
3×7, 5×5, 3×8, 4×8, 4×6, 2×5, 2×4, or any Customization for CR80 cards or unit antenna size
Antenna Type
Copper Etched, Aluminum Etched, or Printed Antenna
Chip Types
LF (125KHz), HF (13.56MHz), UHF (860-960MHz)
Applications
Smart card manufacturing, access control cards, membership cards, transport cards, payment cards
MOQ
No MOQ – Larger Orders Get Better Pricing

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Crafts Options

Common Crafts

Size & Layout
  • Standard Sizes: A4 (210 x 297 mm), A3 (297 x 420 mm), 310 x 468 mm, 520 x 420 mm, or Customizable

  • Layout: 3×7, 5×5, 3×8, 4×8, 4×6, 2×5, 2×4, or Customizable; Supports Combo Inlay (LF+HF)

Thickness
  • High Frequency (HF): 0.45mm, 0.5mm (as thin as 0.3mm)

  • Low Frequency (LF): 0.6mm (as thin as 0.5mm)

  • Ultra-High Frequency (UHF): 0.5mm, 0.6mm

Antenna Type
  • Copper Etched Antenna: Durable and stable signal

  • Aluminum Etched Antenna: Cost-effective solution

  • Printed Antenna: Ultra-thin and environmentally friendly

Chip Combinations
  • Low Frequency (LF 125KHz): Suitable for access control and attendance tracking

  • High Frequency (HF 13.56MHz): Ideal for payment and data transmission applications

  • Ultra-High Frequency (UHF 860-960MHz): Best for logistics and supply chain management

Encoding

RFID Encoding refers to the process of programming RFID chips with specific data, ensuring the unique identification and functionality of each card.

Available RFID Encoding Options

  1. UID (Unique Identifier) Encoding
  2. Data Encryption
  3. Read/Write Encoding
  4. Password Protection
  5. Multiple Data Formats (e.g., ASCII, Hexadecimal)
  6. Custom Encoding
  7. Sector and Block-Level Encoding
  8. ISO Standards Compliance (e.g., ISO 14443, ISO 15693)
rfid encoding

Chip Selection

We will connect you with RFID card suppliers offering products equipped with the following chipsets

Low-Frequency Chips (LF, 125 kHz)

Chip ModelFrequencyMemory SizeCommunication ProtocolFeaturesApplications
HID ProxCard125 kHz64 bitProximityCommon low-frequency card with wide compatibility.Access control, attendance, parking management
EM4100125 kHz64 bitEM FormatStandard low-frequency chip, simple and cost-effective.Access control, identity verification, industrial control
T5577125 kHz330 bitT5577Supports read-write, customizable ID, cost-effective.Ticketing, logistics, inventory management
EM4305125 kHz128 bitEM FormatLow cost, unique ID numbers, suitable for simple product identification.Product anti-counterfeit, logistics tracking
TK4100125 kHz64 bitTK FormatGeneral-purpose low-frequency card for security and identity verification.Access control, attendance, vehicle management

High-Frequency Chips (HF, 13.56 MHz)

Chip ModelFrequencyMemory SizeCommunication ProtocolFeaturesApplications
MIFARE Classic13.56 MHz1 KB / 4 KBISO/IEC 14443 Type AClassic RFID card, widely used, affordable, suitable for large-scale deployments.Public transport, access control, campus cards, payment systems
MIFARE Ultralight13.56 MHz64 byteISO/IEC 14443 Type ASmall capacity, low cost, suitable for disposable cards or tickets.Disposable tickets, event tickets, product anti-counterfeit labels
MIFARE Plus13.56 MHz2 KBISO/IEC 14443 Type AEnhanced security compared to Classic, suitable for high-security applications.Bank cards, access control, high-security scenarios
MIFARE DESFire EV113.56 MHz2 KB / 4 KBISO/IEC 14443 Type AHigher performance and security, supports multiple applications.Public transport, government ID cards, identity authentication
MIFARE DESFire EV213.56 MHz4 KB / 8 KBISO/IEC 14443 Type AIncreased storage capacity and enhanced encryption features, suitable for multiple use cases.Enterprise access control, smart cards, payment systems
MIFARE DESFire EV313.56 MHz2 KB / 4 KB / 8 KBISO/IEC 14443 Type AHigh performance, multiple application support, stronger encryption and key management.Public transport, financial payments, access control, employee cards, government applications
MIFARE SAM AV213.56 MHzN/AISO/IEC 14443 Type ASecure authentication module to enhance MIFARE card security.Payments, access control, high-security identity verification
MIFARE Mini13.56 MHz320 byteISO/IEC 14443 Type ASmall-sized card, low cost, suitable for short-term applications.Event tickets, employee cards, product anti-counterfeit labels
MIFARE Plus SE13.56 MHz2 KB / 4 KBISO/IEC 14443 Type AEnhanced security and flexibility, supports various encryption methods.Enterprise applications, payment systems, identity verification
ICODE SLI13.56 MHz512 byteISO/IEC 15693High capacity, strong anti-interference, supports multiple tag formats.Library management, asset tracking, medical device management
ICODE SLI-X13.56 MHz512 byteISO/IEC 15693Extended version of the SLI series, offering higher storage and longer read range.Inventory management, asset management, high-value item identification
ICODE DNA13.56 MHz128/256 byteISO/IEC 15693Encrypted RFID chip for high-security authentication.Healthcare, e-commerce, government high-security management
ICODE ILT13.56 MHz512 byteISO/IEC 15693Efficient reading and long-term storage suitable for environmental monitoring.Item tracking, logistics management, smart shelving
Ntag 21313.56 MHz144 byteISO/IEC 14443 Type ALow cost, high performance, widely used for interactive marketing and product tracking.Interactive marketing, brand protection, retail
Ntag 21513.56 MHz504 byteISO/IEC 14443 Type AHigher memory capacity than Ntag 213, suitable for larger applications.Event tickets, loyalty programs, authentication
Ntag 21613.56 MHz888 byteISO/IEC 14443 Type ALarge memory size, great for advanced applications like access control.Loyalty programs, access control, smart posters
Ntag 424 DNA13.56 MHz1 KBISO/IEC 14443 Type AHigh-security NFC chip with password protection and encryption features.Authentication, secure transactions, high-security applications
MIFARE DESFire Light13.56 MHz2 KBISO/IEC 14443 Type ASimplified version of MIFARE DESFire, for lower-cost and less complex applications.Public transport, loyalty programs, access control
MIFARE Plus X13.56 MHz2 KBISO/IEC 14443 Type AOffers extended security features for medium complexity applications.Payment systems, ticketing, high-security access

Ultra High-Frequency Chips (UHF, 860-960 MHz)

Chip ModelFrequencyMemory SizeCommunication ProtocolFeaturesApplications
Impinj Monza 4860-960 MHz128 bitEPCglobal Gen2UHF chip with fast read speed, suitable for large-scale tag applications.Supply chain management, asset tracking, logistics
Alien Higgs-3860-960 MHz512 bitEPCglobal Gen2Fast reading speed, suitable for environments with high scan requirements.Logistics, warehousing, inventory management
Ucode 8860-960 MHz512 bitEPCglobal Gen2UHF with strong anti-interference ability, suitable for long-range reading.Asset management, warehouse logistics, industrial automation
Impinj Monza R6860-960 MHz128/256 bitEPCglobal Gen2High storage capacity and fast reading speed, suitable for large-scale identification.Supply chain management, cargo tracking, asset management
UHF Alien Higgs-4860-960 MHz512 bitEPCglobal Gen2High-efficiency reading, long-range detection, suitable for large-scale applications.Inventory management, warehousing, transportation
NXP Ucode 7860-960 MHz512 bitEPCglobal Gen2Higher reading sensitivity and anti-interference, suitable for industrial use.Industrial automation, logistics management, equipment tracking
Ucode 9860-960 MHz512 bitEPCglobal Gen2Faster read speed, higher storage capacity, and stronger anti-interference, suitable for complex, large-scale applications.Supply chain management, logistics tracking, item anti-theft, asset management

Why Choose RFID Quote for Your RFID Card Procurement?

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Global
Shipping

We collaborate with trusted Chinese RFID manufacturers that offer global shipping, ensuring your RFID products are delivered securely and efficiently, no matter where your business operates.

Feature RFID Quote Direct Factory Contact
Number of Quotes
Multiple (2-5 suppliers)
One supplier only
Supplier Verification
Pre-screened manufacturers
No verification
Lead Time Optimization
Find the supplier with the best delivery time
Uncertain, varies per factory
Price Competitiveness
Suppliers compete to offer the best pricing
Fixed price, limited negotiation leverage
Product Customization
Supports logo printing, custom materials, and sizes
Limited options depending on supplier capability
Quality Assurance
Access to trusted manufacturers with proven track records
Quality varies, risk of inconsistent standards
Risk Reduction
Select from multiple vetted suppliers to avoid dependency risk
High dependency on a single supplier
Procurement Time
Faster—one request reaches multiple suppliers at once
Time-consuming—requires contacting and comparing multiple factories manually

🏆 Case Study

📌 Procurement Needs 2,000,000+ A4-sized MIFARE DESFire Inlay PVC (annually)
🌍 Region
Germany (Smart Card Manufacturer)
🔍 Production Needs
High-precision A4 Inlay (±0.15mm tolerance)
♻ Environmental Standard
RoHS & REACH Certified (EU Compliant)
📦 Delivery Timeline
Quarterly shipments, long-term supply contract

✅ Solution

  • Matched 2 Chinese inlay suppliers with EU RoHS & REACH certification.
  • Ensured ±0.15mm precision, compatible with the German factory’s automated production lines.
  • Bulk pricing strategy: Tiered discount based on annual order volume.

🏆 Results

12% cost reduction, compared to German local suppliers.
30% lower defect rate, improving production efficiency.
Fully EU-compliant, ensuring stable long-term supply.

As a smart card manufacturer, our production lines require the highest precision, and RFID Quote helped us seamlessly find EU RoHS & REACH-certified suppliers who could provide inlays with ±0.15mm precision. Thanks to this platform, we optimized costs (cutting procurement expenses by 12%) and reduced defect rates by 30%, improving production efficiency. This has strengthened our long-term supply chain stability and enhanced our market competitiveness.
Procurement Director
German Smart Card Manufacturer

FAQ

What are the critical material specifications that affect inlay performance?

Bulk purchasing PVC RFID cards offers several benefits, including cost savings, customization options, and guaranteed quality. PVC RFID cards are suitable for various applications such as access control, membership management, and loyalty cards. By purchasing in bulk, you can ensure a steady supply, reduce unit costs, and enjoy faster delivery.

Antenna material and design determine signal strength and longevity:

  • Copper wire antennas: High conductivity, best for durability, and stable signal performance.
  • Aluminum etched antennas: More cost-effective but slightly less durable.
  • Printed antennas: Ideal for ultra-thin applications but may have slightly reduced read range.

Industry-leading inlays have a yield rate of over 98.5%, minimizing defects such as antenna breakage, misalignment, and internal delamination. Subpar inlays can lead to higher production losses, impacting costs significantly.

Layouts (e.g., 2×5, 3×8, 4×6) must align with a manufacturer’s cutting and lamination process to maximize material usage and minimize waste. Improper layouts can result in higher scrap rates and inefficient production.

  • HF (13.56MHz): Requires precise coil alignment and consistent thickness to ensure uniform reading across cards.
  • LF (125KHz): Relies on coil turns and spacing to achieve optimal read distance, typically between 2-10 cm depending on application.

Common failures include:

  • Antenna disconnections due to weak bonding → Requires high-precision bonding technology.
  • Lamination bubbles or delamination → Controlled pressure and temperature during manufacturing are essential.
  • Uneven thickness → Ensuring uniform material distribution helps prevent defects in lamination.

RFID inlays must pass ISO 10373-1 durability tests, including:

  • Temperature resistance: Operating range from -25°C to +85°C.
  • Humidity resistance: Up to 95% RH to prevent moisture-induced failures.
  • Chemical resistance: Must withstand common solvents used in card production.
  • Bulk ordering discounts: Large-volume purchases reduce per-unit cost.
  • Choosing the right material: PET inlays offer better durability but are more expensive than PVC.
  • Working with specialized suppliers: Experienced manufacturers reduce defect rates, lowering overall production costs.

RFID inlays should meet:

  • ISO 14443 (HF contactless cards)
  • ISO 15693 (Vicinity cards)
  • ISO 18000-6C (UHF cards) Compliance ensures compatibility across different systems and global deployments.

Need expert guidance? Contact us for tailored RFID Inlay solutions!

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How RFID Quote Helps You Find the Best Suppliers

RFID chips are the core of your RFID cards, determining reading distance, data storage, and security features. We offer a range of chips from low-frequency to high-frequency and ultra-high-frequency options to meet your specific needs:

RFID Quote Process

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